FACILITIES AND SERVICESWam Metals has world-class facilities to manufacture forgings, machined and assembly products. All of our processes are controlled using the ISO 9001 Quality Management System and are audited on a regular basis.
Our Tool-room uses the latest machining equipment and software to design and develop new products; after which they manufacture high-quality tools, dies, clipping tools, injection moulds and machining fixtures/jigs to be used for the manufacture of products. Damaged or worn tools, dies, clipping tools and machining fixtures/jigs are also repaired and refurbished in the Tool-room.
|Solidworks (3D software)||Design and edit 3D models used for manufacturing of tools, dies and jigs.|
|Mastercam (3D software)||Design and edit 3D models used for manufacturing of tools, dies and jigs.|
|Deckel Maho 70V||Manufacture and repair tools, dies and jigs.|
|Tongtai Machining Centre||Manufacture and repair tools, dies and jigs.|
|Spark Eroder||Create complex shapes tools, dies and jigs.|
|Surface grinder||Prepare tools, dies and jigs before manufacture or repair.|
|Lathes and milling machines||Manufacture and repair tools, dies and jigs.|
Forging, saws and clipping
The saws cut material to the correct length for forging (or machining). The cut billets are formed into various shapes and sizes using the forging presses; clipping presses then remove any excess material.
|5 Band saws||Cut material to length.|
|2 CNC saws||Cut material to length.|
|23 Forging presses (90-530 ton)||Manufacture forgings (hot-forging and cold-forging) in various shapes/sizes.|
Forge-shop with 23 forging presses
Saw cutting process
We offer a range of finishing options (including multiple finishing) depending on the product application and customer requirements.
|Fettling/linishing||Excess material is removed after forging.|
|Acid dipping||Dipped in acid for a smooth, clean finish.|
|Shot-blasting||Fine satin shot-blasted finish.|
|Polishing||Polished to a shine.|
|Electro-plating||Nickel, tin and silver plating.|
|Hot dip galvanising||A zinc coating to protect iron, steel or aluminium from corrosion.|
|Powder coating||Tough paint covering to protect products.|
|Plating plant||Tin and nickel plating .|
Our Machine-shop precisely machines each product to specification. All products are inspected to ensure conformity.
|16 CNC Lathes||Machining of products.|
|10 CNC Machining Centres||Machining of products.|
|3 Special purpose machines||Machining of products.|
|Drilling and tapping||Drilling holes and tapping threads.|
Plastic Injection moulding
Our plastic injection plant manufactures plastic parts from all injection-mouldable plastics.
|Demag Injection Moulding Machines||175 ton, 240 ton, 420 ton injection moulding machines.|
|CLF Injection Moulding Machine||125 ton injection moulding machines.|
|DR Boy||30 ton and 50 ton injection moulding machines.|